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Your image flashes into the receivers menu, not your PVR, but occasionally a device, attached by USB, to your receiver, can cause problems, and stop the image from flashing. If this happens just unplug any other USB attached devices and re-connect after the image has finished flashing.
I have to do this with a USB keyboard, that I have attached, but re-connect it when the image has loaded, and the receiver is re-booting.
The size of the USB stick doesn't matter, I tend to use 2 cheap Toshiba USB sticks, as they have always worked, one 8GB, and the other 16Gb.
You are making a lot of confusion: you, @jocke90s , keep calling this appendix PVR hardrive...
And you @Mick, thinking he's referring to install the image not in flash but in the harddrive OF THE kit. He's not.
The PVR kit is... a kit, as of its name, meaning you can attach this kit (which has a HDD in it) and have a HDD in the Zero4K, too.
But the port where you attach the kit is the 2nd USB port of the same USB interface. The kit is connected to a port placed at the bottom of the Zero4K which is a normal USB port.
And every USB ports of every computers or motherboards is a bus with two ports. In Zero4K only one channel is connected to a normal USB connector. The other channel goes to this bottom connector.
So the PVR kit does not connect its HDD by a SATA channel but by a USB one.
For instance, I didn't buy the kit but I used a male/male connector to use a normal motherboard cable.
But, jocke90s, in theory should not be necessary to disconnect the kit to flash by the normal port. I say "should not" because I haven't tried. But, even so, it's not a tragedy to disconnect it for a moment! After all, you'll immediately understand if the box is flashing (then from your USB stick in the normal USB port) or not.